woolen bonded fabric with knitting and PU

by | Aug 8, 2018 | Blog, Wool Melton, Woolen Woven

Close-up of woolen bonded fabric texture

Woolen Bonded Fabric: The Innovative Three-Layer Composite Textile

— woolen+knit+PU

In the evolving world of sustainable textiles, innovative materials that combine unique properties with environmental responsibility are leading the way. Our woolen bonded fabric is a prime example—a advanced three-layer composite material that merges the classic quality of wool with modern recycling technology. This material is engineered for durability, versatility, and a lower ecological footprint, making it an excellent choice for forward-thinking fashion, footwear, and accessory design.

 

Sustainable woolen bonded fabric in different colors

What is Woolen Bonded Fabric? Unpacking Its Unique Composition

This isn’t an ordinary textile. Our woolen bonded fabric is a carefully engineered laminate, where three distinct layers are fused to create a single, superior material.

  • Top Layer (Shell): The outer shell is a high-quality recycled wool melton fabric. This material is crafted not from virgin wool, but by collecting waste wool garments and pieces and reprocessing them into a new, robust, and warm fabric. This process gives the material its classic, luxurious feel while championing circularity.

  • Middle Layer: The core is a resilient RPET knitting fabric. This layer is made from recycled polyester (rPET), derived from post-consumer plastic bottles. This knitted layer provides crucial flexibility and loft, contributing to the fabric’s structure and thermal insulation, all while diverting plastic waste from landfills.

  • Bottom Layer (Backing): The base is a thin, eco-friendly PU (polyurethane) film. This layer acts as a protective barrier. Advanced manufacturing processes ensure this delicate layer is successfully bonded without compromise, resulting in a fabric that is wind-resistant and easy to care for.

The process of creating this woolen bonded fabric is complex. It involves bonding these layers under precise conditions, a particular challenge given the inherent stretch of the RPET knitting fabric and the delicate nature of the ultra-thin eco-friendly PU backing. This ensures a final product where all layers are unified without sacrificing the individual benefits of each.

Layered structure of wool melton RPET and PU fabric

Key Features and Versatile Applications of Our Bonded Fabric

The synergy of its three layers results in a fabric with exceptional characteristics.

This composite wool fabric is incredibly versatile. Its structure and finished appearance make it ideal for multiple applications without the need for additional lining, simplifying the manufacturing process. You can use this wool-laminate material for:

  • Outerwear: Create jackets and coats that are warm yet lightweight, using the fabric as a double-faced material that eliminates the need for sewn-in linings.

  • Footwear: Fashion durable and stylish shoe uppers or inner linings that provide warmth and comfort.

  • Accessories: Design bags, hats, and other items that benefit from a structured, high-quality look.

  • Home Décor: Utilize it for innovative decorative projects.

The manufacturing of multi-layer bonded wool textiles is a technical process similar to other advanced composite textiles in the industry . Furthermore, the use of specialized bonding techniques for stretch and non-stretch materials ensures a high-quality finish, overcoming common challenges in fabric lamination .

Our Customization and Sustainable Commitment

We believe in providing tailored solutions. Our woolen bonded fabric is highly customizable. You can:

  • Change the type or color of the outer wool melton fabric.

  • Adjust the colors of all three layers to create unique aesthetic effects.

  • Potentially adjust weights and finishes based on project requirements.

Sustainability is at the heart of this fabric. From the recycled wool melton and the RPET knitting fabric made from plastic bottles to the eco-friendly PU backing, every layer is chosen with the environment in mind. This makes the fabric an outstanding choice for brands looking to enhance their eco-friendly product lines.

Partner with Us for Your Textile Needs

If you are interested in this innovative wool hybrid fabric or have other inquiries regarding wool fabrics and garments, we are your trusted partner. We guide our clients through every step, from developing the perfect material for your concept to the final delivery of the product.

We invite you to contact us to discuss how this versatile, sustainable woolen bonded fabric can bring your next project to life.